Manually turn on your stock cooling fan
--------------------------------------------------------------------------------
Ok, I’ve had a few people asking me about modifying their stock cooling fan to turn on sooner. There are a few ways – custom flash from DC or Boomer to have the fan turn on sooner (that’s the best way) – adding an auxiliary electric fan (I tried a dual fan and it still would not keep the temps cool enough) – or wiring in some relays to turn the fan on manually (the method below).
Edit – If anybody is going to attempt this I want you to be aware of some potential issues. Basically, do this mod at your own risk. You do not want to race or ‘hammer down’ with the fan turned on high. The power steering pump will be working hard to drive the fan and it will not like high RPM’s at the same time. You will also be heating up the power steering fluid a little more than normal too, so I wouldn’t run the fan all the time, only when needed to bring the temps down. There is no long term testing of this setup. I had it on my truck for only a couple months before I sold it and I have not heard back from the new owner. While I had this mod, I had no issues though.
I also attached a new schematic further down for a simple manual on/off switch control of the fan.
What I came up with was the last one . But let me throw out some notices first. The fan will only turn on at full speed, I can’t make it variable. When the fan is on full speed it’s quite loud but it moves a lot of air! The fan is driven by the power steering pump so at times when doing parking lot maneuvers you may notice the steering is a little more tuff to turn (but it’s not too bad). Will there be any long term affects on the fan or power steering pump, I don’t know?
There are a couple ways to wire up a manual override for the fan. The easiest would be to bypass the PCM but I would not recommend that because if anything should fail (like the relays or wiring) then the PCM cannot run the fan. To keep the PCM in the loop it gets a little more complicated but safer.
What’s needed are 2 diodes, a 20 to 1000 ohm resistor, and a way to supply a power and ground circuit either using a relay, switch or combination of the 2. I attached a cheesy schematic that I drew up showing what has to be done to the cooling fan harness. The cooling fan solenoid harness runs from the bottom of the fan assembly up and then across the passenger side of the radiator support by the air box. There are three wires in the loom – black, brown with white, and the one you want to splice into light blue with tan. I left the relays and switches out of the schematic because those can be wired up a few different ways with even more ways to trigger them. If you just want to manually turn on the fan with a switch, it needs to be a DPST – double pole single throw. 2 separate switches might not work because the power and ground that you need to supply to the fan harness has to be at the same time to fool the PCM. Otherwise a check engine light comes on with a P1499 code. If just a good old fashion single switch is going to be used then have that switch supply the power to the fan and also have it trigger a single relay that will supply the ground. A third way to trigger the fan is with 2 relays. On my truck I tried using an aux dual electric fan with a thermostat controlled relay. The fans could not keep up so I removed the fans but I kept the thermostat relay. That relay provides my battery voltage and also triggers the second relay that provides the ground. Most relays should come with their own schematics.
One other note, if the thermostat method is used then you will want to also install a manual override switch to disable the relays. Basically if you are racing the truck you don’t want that fan to be running. It robs HP and you don’t want the power steering pump to be working it’s azz off with the engine at 6k rpms!
This all may sound like it’s a pain in the ass, but it’s actually easy to install if you’ve done any wiring before.
If you have any questions don’t hesitate to ask me .
http://www.vtcoa.com/forums/showthread.php?t=1068&highlight=fan+manual
now IZ I know that Dave at BG dont like to turn them on too low , so you have to be a little firm with him and tell him exactly what you want.
I know Chris at DC will turn them on at a lower temp, but BG you have to "tell' them you want it on lower