OK!
So after 5 long hours- she has 2 more gears!
Couple things I have noticed….
The 48RE is HEAVY! My God that thing wis massive. And has seemingly endless transmission fluid inside of it. One cool thing is that there was a brand new pilot bearing in the crank. When I had the rear main seal replaced- it must have come with a pilot bearing. Automatic transmission Viper engines and Manual transmission Viper engines are not the same. The the bell housing does not line up perfectly. But does good enough.
I installed the tune E gave me and when i turn the truck on "trans temp" is on briefly then goes away.
Check engine light is always on.
I cannot give it full throttle while under load. After about 50% throttle past 4000 RPM the engine cuts in and out massively- like its hitting a rev limiter.
Clutch feels good. I forgot how long the Viper clutch was! Only issue is that the clutch disk has about 10% life left.. Which really sucks balls. I'll have to replace it within 3-6 months id gather.
Had to drill a couple holes for the transmission mount because they didn't match up. The transmission Yoke I bought from Dodge did not work. Ity was equal on all 4 sides. The one that worked was the one which was originally installed on the custom drive shaft. Long on 2 ends, short on 2 ends. After feeling the heft of these drive shafts, I am seriously considering getting the carbon fiber one that Tony sells.
After only 5 miles the drivetrain has created a NASTY vibration and metal-to-metal sound. It sounds like one of the U joints or something is whacking against the frame of the truck. Goes away when not moving. I am too tired to trouble shoot that matter right now. Transmission is chatty. Not bad sounds, just not used to hearing gears spinning around right under the floor. Cut the hole out almost perfectly for the shifter. Now have to figure out how to close up the gap- can feel lots of super hot air coming from under the truck as I am moving.
Tomorrow after work i'll hook up my scanner and see what codes are coming up.
Also. I removed the spring in the reverse solenoid thing- per several members suggestion....
Heres my issue with that. There is ZERO protection from going into reverse instead of 5th gear. On every car I have ever driven there is some fail safe which prevents one from engauging reverse while moving forward at more than 2-3 mph or so. I singed reverse a couple times while doing 40 mph trying to get into fifth gear….How can I fix that?
The shifter seems pretty tight. Took several rows of the all the gears to nail 4th every time. Missing third? Dunno how people do that. I seem to miss 4th and land in 2nd.
Also developed a massive power-steering fluid leak on the line that connects to the top of the power steering pump. Looks like the fitting isn't seating properly. Strange… it has less than 15,000 miles on the new line.
Could not get the reverse lights to turn on. I spliced in the wires based on E's suggestion, but lights no worky.
Ive got some work to do tomorrow. Otherwise, it feels good to be the 5th or 6th… Still don't know which!!!
Many thanks to those that helped me along on this swap.