Sorry guys it was a long day yesterday and we had to overcome quite a few obstacles. The short story is that we couldn't figure out why at 3700 rpm it was making 16.7lbs of boost and by 5100 rpm it would be down to 6.1. We did numerous pulls with the same end result. Sean said, he had seen that a few times before when using non-load bearing dynos, but I seriously feel there was an issue with dyno. We also did a couple of more pulls with the nitrous activated and there seems to be a problem with the micro switch so we abandoned it.
Now here is the good news. Sean suggested we do a few real world pulls on the street and the results were completely different. The truck would peak at 15.1 and then hold a steady 13.4 lbs. With that said, he had to basically redo the tune on the fly. I would say we did another 8 pulls on the street before he felt comfortable with the results. All I know is by then it was pulling like a raped ape.
Now for the numbers. The dyno showed a maximum of 676.4 rwhp and 720.8 trq at 6.1 lbs of boost on pump gas and with an 11.7 air/fuel ratio. However, based on the road pulls that reflected/netted another 7 lbs of boost (13.4), I would venture to say the rwhp should be around 806. This is based on the theory that every additional pound of boast nets 20 rwhp and me being a bit on the conservative side.
Here is the low down on the intercooler and pulley setup. The intercooler held its own. When we would start the pulls, the water tempurature exiting the intercooler cores was 104 degrees. By the end of the pulls, the water temperature exiting the cores was 112 degrees. As soon as the pull was over, it would drop back down within a couple of minutes.
I want to happily report that the pulley system works. I would say absolutely no belt slip and that's with a 2.5 inch upper pulley. After we were done with all the dyno pulls, I check the S/C pulley and all the idlers for trace evidence and there was no belt dust on them whatsoever. (Dale, I'll send you the info you requested.)
Over the next couple of weeks, I wll be working on correcting a few things and then I will be taking the truck to a different dyno. I want to confirm my dyno suspicion.
I want to thank Mickey (1QKSRT) for his involvement and for diving in yesterday and helping out with the ignition problem.
I want to thank Alex (Litemup) for driving up from Miami for his support and video efforts.
Lastly, I want to thank Sean for his patience and determination. As the Prof has said, he is truly the "Viper Whisperer".
To be continued.........