UIH,
Done.
Went pretty easy. Needed a 11 and 13mm sockets, 3 inch extension, ratchet/hammer, flat head screw driver/hammer, razor knife/small hammer, and a hammer.
Removal was pretty easy. Removed the washer jug first. The fluid is OEM from when the truck was new. Once the 2 attach bolts were removed, I positioned the the jug to remove the plugs from hell, removed the pressure line and the jug was out.
Pretty much the same with the coolant jug. It is only held in with one bolt and a tab at the top and bottom. Once loose with a little work it slides right out.
The bracket that holds the tab on top of the coolant jug is removed with some slight percussion assistance applied in a horizontal outward movement. It is not reused. After a little cleaning of the area, I was ready to move the pump and level sensor to the new jugs.
The pump slid right out. The level sensor has a float so make sure it is in the correct position to be removed. It looks like the float would just pop off if you did not position it correctly, however it is plastic and may break. You can see it when you look inside the OEM jug to position it to slide out.
I removed the "grizzly grommets" for the OEM jug. I put a little lube on the grizzly grommets inside and out and slid the grizzly grommet into the new jug. Then installed the pump and sensor into the new jug. Before mounting, I re-installed the plugs from hell and installed the pressure line to the pump outlet. Mounted and poured enough OEM washer fluid into the jug to leak check the "grizzly grommets" All was good.
The coolant jug went in just as easy. The plastic tab on the OEM jug is thick. When I re-installed the bolt it was a touch too long so I added a thick washer so the bolt would not bottom. The new coolant jug attach tab slides under one of the fan shroud tabs. With a little work it will all slide right into place.
I did trim the hoses supplied for the coolant jug to make a clean install. I also had to re-position the 90 degree brass fitting on the bottom of the coolant jug to get the hose to run nicely around the frame. I added hose clamps to all coolant jug hose connections as well.
B
UIH,
B